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News in detail

Zumbach provides Hoesch with a PROFILEMASTER® profile measuring system


Published: - 09/07/2016 Author: Staff
Zumbach provides Hoesch with a PROFILEMASTER® profile measuring system

ZUMBACH Electronics of Switzerland recently sold a PROFILEMASTER® SPS 800-S8 profile measuring system to the German based company Hoesch Schwerter Profile GmbH.

Hoesch is part of the Italian Calvi Holding group and produces various steel profiles on their hot rolling mill. The company is a manufacturer of customized special profiles made of steel. These are used in virtually all areas of the steel processing industries.
ZUMBACH is a leading supplier of non-contact measurement solutions for the steel industry as well as other industries such as wire and cable, plastics and rubber.

Hoesch’ partnership in choosing ZUMBACH, trusting on their long experience in the field of non-contact measurement technology allows them to make a huge leap forward in manufacturing capability benefiting from the latest in technological advantages.
For ZUMBACH, Hoesch is an ideal partner because the company focuses on quality, precision and close customer relationships – Virtues for which also ZUMBACH vouches for.

In order to reach the increasing demands of accuracy and reliability of steel profiles and to increase the efficiency of the hot rolling mill, Hoesch decided to acquire a PROFILEMASTER® SPS 800-S8 system. Thanks to this measuring system, Hoesch will have a more competitive position in the market. Amongst other benefits, start-up and changeover times can be extensively reduced.

 
ZUMBACH’s PROFILEMASTER® SPS 800 measuring unitHoesch Special Profiles – hot rolled, hot extruded and cold drawn


Main System Advantages and Features

· 8 cameras which can be equipped modularly, any shape can be captured and measured
· Up to 16,000 points / contour (2,048/camera) = 5,734,400 points/second 
· High sampling rate of 350…500 / second (Full profiles / second)
· 4 different colors of the lasers - No interference
· Easy and quick calibration check (can be done by the customer within few minutes)
· Real time monitoring of complex profiles
· Special mode for roundness/polygonality of rounds
· Shape fault detection (SFD) thanks to high sampling rate
· High sampling rate of 500 / second
· Compilation of a 3D model thanks to high sampling rate
· Highly accurate measurements
· Detects process problems in an early stage
· Reliable operation at harsh mill conditions up to 1200° C (2192° F)
· Simple cleaning, short maintenance
· Logging of all production data for QC department
· Networking capability with a higher level system
· Makes post production measurements irrelevant

Advanced Software
Creation of measurement recipe with Zumbach software (PROFILEDEFINER)
· Customer can load the profile via its own DXF file (from CAD construction) or
· By means of the “Product Generator”: predefined forms (round and rectangular) allow quick “read in” of any product with round or rectangular size.

Learn more about the PROFILEMASTER® systems



Products and services
Laser measuring heads for in-line & off-line dimensional & quality control
Laser measuring heads for diameter and width measurement
Modular laser measuring heads for diameter, width and height
Dual-axis laser measuring heads
Three-axis laser measuring heads for diameter and ovality measurement
Measuring heads for on-line diameter and ovality measurement and control
Diameter or capacitance measurement processors for data acquisition, display & control
Universal control centres for coax, telephone and data cables
In-line diameter and capacitance measuring and monitoring systems for wire and cable
Computer interface units for ODAC® and MSD measuring heads
Ultrasonic measurement & control systems for wall thickness & eccentricity
Capacitance measurement systems for cable production lines
Oscillating in-line height and width measurement solutions for profiles
Non-contact eccentricity, concentricity and diameter measuring systems for dat cables cat 5-8 and similar
X-Ray measuring system for wall thickness, eccentricity, diameter and ovality
In-line and off-line vision systems for profile and shape measurement
Lump & neckdown detectors for wires, conductors, optical fibres, cables, tubes and hoses
In-line surface quality inspection system
In-line high voltage fault testing systems
Non-contact precision speed and length laser measuring systems
In-line measuring systems for hot rolling, peeling, grinding and other processes
Rotating, oscillating and static gauges for hot and cold rolling mills
Non-contact in-line measuring systems for diameter and roundness
Calibrators for spark testers