Revamping and industrial upgrades for cable production lines

With extensive experience in plastic extrusion and wire and cable manufacturing, Elav supports cable producers in the technical and functional upgrade of existing equipment. The company intervenes on single machines or complete lines to improve performance, reduce energy consumption, and increase long-term reliability. Each project is customized based on production goals and available budget, following a modular and sustainable approach.

Elav’s revamping service also includes specific solutions for energy savings, such as:

- Converting DC motors to high-efficiency AC motors
- Using reluctance motors to reduce electrical consumption
- Integrating infrared heating systems for faster and more precise thermal regulation

Complementing the hardware upgrades, Elav offers CableWizard, the proprietary control platform designed to manage all line parameters in an integrated way, simplify the human-machine interface, and optimize process stability. Thanks to its flexibility, CableWizard enables complete control even on lines from different generations.

The revamping can be further enhanced with the integration of the Live Control MES system, enabling real-time production monitoring and comprehensive line KPI management.

Contact Elav for personalized consulting.