AI technology co-pilot for wire drawing manufacturers

Ailoys has developed an AI co-pilot for wire drawing manufacturers—a smart, non-intrusive solution that enhances process stability and boosts productivity, with no need for equipment upgrades or production downtime.

This AI co-pilot for wire drawing manufacturers integrates directly with existing production lines via plug-and-play sensors and a dedicated edge computing device. It builds a real-time digital twin of the wire drawing process using Ailoys’s proprietary digital twin technology, continuously analyzing key parameters such as force, vibration, and thermal behavior. The system detects deviations before they impact output and delivers actionable instructions to operators in real time.

Compatible with copper and recycled alloys, the system adjusts instantly to material changes, improving stability and reducing downtime. The AI co-pilot adapts instantly to changes in material quality or process conditions, ensuring consistent output and higher yield—no retraining or technical expertise required.

The technology has achieved up to 30% speed increases in copper wire drawing, improving throughput while preserving product quality. Designed for small and medium enterprises, the system offers a scalable path to Industry 4.0 and integrates easily with existing lines.

Beyond monitoring, Ailoys’ AI technology co-pilot for wire drawing manufacturers works as an intelligent assistant, delivering real-time instructions to operators and enabling proactive control of the wire drawing process.

For more information, we invite you to contact Ailoys through the references on this page.