Ailoys joins Expometals.net: pioneering AI-driven solutions for the wire drawing industry

Ailoys GmbH, a Germany-based technology company, has officially joined Expometals.net, bringing its cutting-edge artificial intelligence solutions for wire drawing manufacturers to the platform.

The company’s mission is to transform traditional wire drawing operations into data-driven, automated environments through its proprietary ADMD system, known as the AI Brain for manufacturing equipment. This IoT device connects to existing wire drawing machines, monitors how the process runs, and learns how the material behaves. Using this information, it adjusts the machine settings in real time, creating a continuous feedback loop where the system observes, learns, and improves the process.

Smart sensors and the ADMD hub

At the core of Ailoys’ offering is its smart sensor network, designed to collect and analyze process data such as speed, temperature, lubrication, and die performance without disrupting production. These sensors are connected to the ADMD hub, which builds a live digital twin of the wire drawing process. Operators can monitor shifts, track deviations, and access detailed insights through an intuitive control panel that promotes smarter decisions and minimizes human error, see the root cause analysis of the deviations in real time and validate the automation AI can handle autonomously.

Complete process visibility and control

Ailoys’ technology brings together every part of the wire drawing process into one intelligent system. Its modules cover OEE and machine tracking, tools and material flow management, and detailed process documentation. By uniting all production data in a single decision-making hub, Ailoys enables factories to work smarter, respond faster, and operate more efficiently. This integrated system strengthens process reliability and sets the foundation for the next stage of automation, enabling fully unmanned and self-optimizing wire drawing operations.

The next step: digital AI operators

For companies ready to take automation further, Ailoys offers a suite of Digital AI Operators — virtual agents capable of handling complex tasks such as root cause analysis, QA monitoring, die life prediction, and energy optimization. These tools can deliver measurable performance gains, including lower scrap rates, higher uptime, and faster operator onboarding.

Driving digital transformation in wire drawing

Is the automotive market slowing down and you need to switch to producing alloys for a new industry where you have little experience?
Is your equipment 10 or 20 years old and you do not have the budget for new machines to stay competitive?

Ailoys helps manufacturers face these challenges with its ADMD platform and AI-driven tools. By connecting to existing wire drawing machines, the system provides real-time insights into material behavior and process performance. It helps operators adapt faster to new materials, improve product quality, and extend the life of existing equipment, all without costly upgrades.

Wire drawing companies seeking to enhance efficiency, reduce downtime, and take the first step toward unmanned operations are invited to connect with Ailoys through its Expometals.net online stand. Discover how AI-driven automation can redefine your process and give your factory a true competitive edge.