Lubrication oil reinvented: Hatebur’s ORS system

Raising the bar in hot forming with cost efficiency and sustainability

In modern metal forming, performance and environmental responsibility go hand in hand. Every drop of oil matters—particularly in high-output forming machines such as the Hatebur HOTmatic series, which run under demanding conditions. These presses use large amounts of high-grade lubricating oil that, during operation, becomes contaminated with coolant and fine particles. Traditionally, this used oil had to be replaced and disposed of at significant expense.

Hatebur’s Lubrication Oil Regeneration System (ORS) introduces a new approach: a closed-loop technology that restores used oil to nearly its original quality. This enables up to 90% reuse, lowering running costs while significantly reducing environmental impact.

A clean process delivering consistent quality

At the heart of the ORS lies a robust, self-cleaning three-phase centrifuge that accurately separates oil, water, and solids. The impurities are automatically removed, allowing continuous, dependable operation. Following centrifugation, the oil passes through several additional stages—preheating, evaporation, fine filtration, and quality control. A built-in sensor constantly monitors contamination levels, ensuring the regenerated oil re-enters production only when all parameters meet specifications. The process requires minimal maintenance and ensures stable performance over time.

Efficient integration, smart automation, full flexibility

Engineered for versatility, the ORS can be connected to one or several presses, or configured as a centralized solution feeding multiple systems through an intermediate tank. Each unit uses preassembled hoses with quick couplings for simple plug-and-play setup.

A Hatebur-designed PLC system coordinates all operations with precision. Remote monitoring allows easy diagnostics and software updates, helping maximize availability and minimize overall costs.

Measured performance, proven reliability

Before implementation, Hatebur carries out laboratory tests to assess separation performance and lubricant compatibility for each customer’s specific oil and additive mix. During the initial months, regular checks of viscosity and lubricating properties are advised to ensure stable, long-term performance.

Two parallel fine filters enable filter replacement without downtime. Requiring just one annual service, the ORS offers both convenience and dependability.

Field-tested and delivering value

This is not a prototype—the ORS is already successfully operating at customer facilities. The systems perform reliably, cutting oil consumption and operating costs through efficient regeneration. Users report high satisfaction and fast payback—typically within one year of installation.

Sustainability built in

Processing up to 50 liters per hour, the ORS substantially reduces lubricant use while helping manufacturers achieve their sustainability targets. By lowering oil purchase volumes and disposal requirements, companies save both resources and costs, while reducing environmental impact. It exemplifies Hatebur’s vision of sustainable, high-efficiency production.

A smart investment for the future of hot forming

The Hatebur ORS embodies the principles of modern manufacturing: intelligent engineering, cost effectiveness, and environmental responsibility. With its modular design, automated control, and near maintenance-free operation, it represents a forward-looking solution for all users of Hatebur HOTmatic presses and beyond.