Smart rolling with the new automated lines from Eurolls Industrial

In today’s increasingly demanding wire industry, where performance and sustainability must go hand in hand, Eurolls introduces the new generation of Blue Sky Box cassettes. The result is an advanced production platform, designed to maximize efficiency, reduce operating costs, and simplify maintenance.

The impact of the new cassettes on rolling lines

The integration of BSB cassettes into cold rolling lines brings concrete benefits in terms of process management and production quality:

• no more powdered soap for wire lubrication: the Minimalub air-oil system ensures efficient and constant lubrication, minimizing residues and contamination;
• automatic bearing lubrication for roll carriers, without the use of grease: fewer manual interventions and healthier working environments;
• reduced maintenance thanks to integrated automation;
• cleanliness and control: each unit is designed for centralized suction and containment of processing particles through a polycarbonate housing, contributing to a cleaner and safer production environment.

Automation and precision in the service of quality

The new cassettes, compatible with all machines available on the market, can be configured with motorized roller adjustment systems, to be installed at the last drawing step, ideal for the intensive production of ribbed wire.
Integration with advanced measuring technologies, such as the Boba25 and Ribs84 systems, enables the company to maintain production standards while reducing scrap and downtime.

The Boba25 system, with 16,000 inspections per second, ensures consistent ribbed wire weight, maintaining a deviation of only 0.5 kg every 1000 kg of produced wire, while the Ribs84 system provides continuous monitoring of mass, shape, and rib dimensions, ensuring consistent quality.

Tailor-made solutions for every need

Each line is designed according to customer specifications, with a modular logic that allows for future upgrades and fast reconfiguration. Whether for carbon steels, alloys, or special wires, Eurolls Industrial delivers customized solutions ready for Industry 4.0.

For more information, please contact the company through the references on this page.