Not only wire, Angeli introduces new solution for welded mesh panels

In the field of wire processing and welded mesh production, the ARE 1250 BB line by Angeli Srl stands out as a state-of-the-art machine. Designed and fully manufactured in-house by the Italian company, this fully automated solution is the ideal choice for companies that require high precision, maximum productivity, and exceptional reliability when producing panels and meshes for industrial applications.

Efficient welded mesh production machine using wire bars

A key strength of the ARE 1250 BB is the high quality of the details. The selection of premium components ensures a long service life, minimal maintenance requirements, and excellent production results. The reliability of these elements translates into outstanding precision in panel dimensions, guaranteeing that the finished products meet strict tolerances and the highest quality standards.

- Maximum mesh/panel width: 1250 mm.
- Maximum mesh/panel length: 6000 mm.
- Minimum line wire pitch: 25 mm.
- Minimum cross wire pitch: 25 mm.
- Wire diameter range: from 2.5 mm to 8 mm.
- Maximum productivity: 100 pitches/minute.
- Wire loading: fully automatic (both line and cross wires).

Automatic line wire loading unit

This initial section of the line ensures a continuous and precise supply of line wires.

Fully automated: it automatically performs wire picking, straightening, and feeding with maximum efficiency. The system is capable of autonomously managing material flow.

Fixed bin configuration: the arrangement of the feed bins for line wires is fixed and predetermined based on the specifications of the panels to be produced. This guarantees stability and repeatability during the initial positioning phase.

Detection and diagnostics: equipped with advanced monitoring features, the unit can detect a lack of feed material, promptly alerting the operator and preventing unexpected interruptions. It also identifies any errors in the insertion cycle, allowing for timely intervention and reducing waste or extended machine downtime.

Welding gantry and advancement system

The heart of the line, designed for precise welding and dynamic panel movement.

Advanced motion: the gantry is driven by brushless motors, ensuring precision, high speed, and dynamic performance, along with double-acting pneumatic cylinders that provide stability and strength.

Line wire positioning: the spacing and alignment of line wires are managed through the mechanical configuration of the wire guide. This approach offers inherent robustness and high repeatability over time.

Flexible cross wire pitch: unlike the line wires, the pitch of the cross wires can be freely defined and adjusted via the operator interface (HMI). This provides great flexibility in producing panels with different mesh configurations without the need for mechanical adjustments.

Cross wire loader: strategically positioned in front of the welding area, it ensures excellent precision and repeatability in positioning, which is crucial for welding quality. Its high loading capacity reduces the frequency of reloading. For specific production requirements, its capacity can be further expanded with an additional tank, increasing operational autonomy.

Panel unloader and stacker

The final stage of the production cycle, essential for handling the finished product.

Automatic extraction: the unloader is designed to efficiently and gently remove the finished panels from the working area.

Controlled stacking: the panels are automatically stacked on a dedicated adjustable cart, optimizing space, simplifying handling, and ensuring orderly and stable stacking.

To discover all the features of the ARE 1250 BB plant for producing welded mesh from bars, download the PDF brochure and get in touch with the experts at Angeli Srl using the provided contact details.