Wire processing machines
ReTra case study: straightening machine for 2 – 6 mm annealed wire
A straightening machine for annealed wire (2–6 mm) can make a significant difference in terms of productivity and efficiency in wire drawing mills and wire processing companies. In this case study, Milani Machinery explains how the ReTra wire drawing mill improved its production process by introducing the Milani RT206 straightening machine, doubling production speed and optimising the management of rod batches.
The client: the wire drawing company Trafileria ReTra
ReTra is a wire drawing company specializing in the processing of wire rod for the production of industrial wire. The company produces various types of wire for industrial applications and needed to upgrade its straightening line to improve efficiency and production management.
The challenge: boosting productivity and managing batches of 50 wire rods
The customer needed to replace an old straightening machine with a production capacity of around 40 m/min. In addition to increasing production speed, it was necessary to find a solution that would allow for the easy handling of partial batches of 50 straightened wire rods without slowing down the production process. The preparation and packaging of the bundles was, in fact, a critical stage that resulted in machine downtime and a loss of efficiency.
The solution: RT206 annealed wire straightening machine with a dual-timer table
To meet the customer’s production requirements, Milani Wire Machinery supplied the RT206 straightening machine, designed to process annealed wire from 2 to 6 mm. The machine has been configured with a dual-timer table, an accessory that allows the operator to:
- create programmable partial batches
- handle bundles of 50 rods
- prepare the next batch without stopping the machine
This system enables smoother production management, whilst maintaining consistent straightening quality and length tolerances.
The results: production has doubled and efficiency has improved
Thanks to the new RT206 straightening machine, Trafileria ReTra has achieved tangible results:
- increased production from 40 m/min to 80–90 m/min
- double productivity
- elimination of machine downtime for batch preparation
- greater continuity in the production process
The system also ensures consistent straightening and precision cutting, which are fundamental to the quality of the finished product.
“An excellent supplier. The straightening machine exceeded our expectations, thanks in part to the team, who were very professional and always willing to respond to all our requests. We highly recommend them and look forward to continuing our working relationship,” the ReTra team commented
Future developments
In light of the results achieved, the company is considering replacing other obsolete equipment with new Milani machines, in order to further improve the efficiency of the production line.
If you are considering purchasing a straightening machine, the Milani Wire Machinery team is on hand to help you find the solution best suited to your production needs. Please, contact the company through the references provided.
