Inside Hyperion Materials and Technologies’ compaction tooling for magnet manufacturing

The production of permanent magnets requires high-performance compaction tooling engineered to ensure precision, geometric stability, and durability when forming abrasive alloys such as neodymium and samarium. In this field, design errors, unsuitable materials, or supply delays can lead to scrap, downtime, and lost productivity.

To address these challenges, Hyperion Materials and Technologies offers specialized compaction tooling for pressing permanent magnets, developed for high-pressure environments and manufactured in materials such as carbide, steel, and ceramic. The company provides a complete service package that includes engineering design, production, support, and maintenance, as well as tooling compatible quick-change systems to ensure operational flexibility.

Tailored technical solutions for every pressing requirement

Hyperion’s compaction tooling is designed to maximize tool life and dimensional stability even under extreme pressing conditions. The offering includes tooling sets with mirror-like surface finishes, which minimize friction and adhesion during compaction, enhancing component surface quality and extending tooling life.

Solutions can be customized according to alloy type and part geometry and are compatible with major quick-change platforms on the market (System 3R, Erowa, ProGrit). All products are manufactured in facilities that comply with ISO 9001:2015, ensuring full traceability, consistent quality, and reliable lead times.

Efficiency, longevity, and continuous operation

Partnering with Hyperion means increasing productivity, reducing downtime, and maintaining consistent quality in pressed magnets. The exceptional precision and wear resistance of Hyperion tooling enables tight dimensional tolerances and minimal scrap, with direct benefits in cost and performance.

A key strength of the offering is the tool refurbishment service, which includes regrinding, retipping, and refacing according to the original manufacturing specifications. This process restores tooling to like-new performance, significantly extending service life and reducing total cost of ownership. Hyperion also provides refurbishment services for third-party tools, ensuring uniform quality and quick turnaround times.

With a fully integrated supply chain and continuous technical support, Hyperion stands out as a strategic partner for magnet manufacturers in the automotive, electronics, and renewable energy sectors—industries where precision, reliability, and process stability are critical to maintaining competitiveness in global markets.

Looking to improve the quality and efficiency of your magnetic compaction processes?
Discover custom solutions from Hyperion Materials & Technologies and contact the team for a technical consultation or a personalized assessment of your compaction system.