Redies natural and polycrystalline diamond dies on display at wire Düsseldorf

Die quality directly affects dimensional accuracy, process stability, and tool life. Redies is expanding its technological focus on natural diamond dies with <111> orientation and on PCD Mant polycrystalline solutions, confirming its presence at the next edition of wire Düsseldorf, Hall 9 – Stand B17.

Natural diamond dies <111>, crystal structure and drawing parameters

Redies natural diamond dies are manufactured with a consistent <111> crystallographic orientation, a configuration that ensures the best mechanical properties of the crystal.

The main advantages of the <111> orientation are:

• long service life;
• improved wire surface quality;
• high roundness;
• optimized heat distribution;
• uniform and predictable wear.

These characteristics are critical in the drawing of fine and ultra-fine wires, where the stability of the bearing length and the consistency of the die profile directly affect dimensional tolerances and the quality of the finished product.

Redies natural diamond dies are designed with differentiated geometries depending on the wire material and diameter.

All details are available by clicking here >>

PCD Mant: polycrystalline solution for intensive industrial applications

Redies PCD Mant polycrystalline diamond dies are developed for drawing processes characterized by high volumes and continuous production.

This technology is suitable for a wide range of materials, from copper and aluminum to stainless steels, up to high-carbon steels for steel cord, flux-cored wire, and welding wire. PCD Mant is also used in the processing of more demanding materials such as molybdenum and tungsten.

The drawing bore geometries are optimized according to wire diameter and material, with specific configurations for fine wires, intermediate diameters, and larger cross-section applications. The reduction angle and bearing length are engineered to ensure controlled plastic flow, limit stress concentrations, and provide consistent surface quality even during extended production runs.

From an operational point, PCD Mant stands out for its high abrasion resistance and for a progressive and predictable wear pattern, allowing maintenance and repolishing operations to be scheduled with greater accuracy.

The detailed technical data sheet is available by clicking here >>

Redies at wire Düsseldorf

Industry professionals will be able to meet the company’s experts at wire Düsseldorf in Hall 9 – Stand B17, an opportunity to explore the application differences between natural diamond <111> and PCD Mant, die selection criteria, and customized solutions for special wires and critical diameters.

Schedule your appointment with the Redies team through the provided contacts.