AI data collection hardware for wire drawing automation

In manufacturing environments where timing accuracy, process reliability, and real-time monitoring are essential, Ailoys offers an advanced AI-enabled data platform for wire drawing—a plug-and-play edge hardware unit that serves as the foundation for digital transformation and unmanned operations.

At the core of the system is ADMD – Ailoys Digital Manufacturing Dataverse, a compact industrial-grade hub that collects high-frequency data directly from your wire drawing line. Engineered for fast deployment and non-intrusive installation, the system integrates seamlessly with both legacy and modern equipment—no pipe cutting, no production halts.

The device uses Ailoys proprietary high-sensitivity sensors to track force, vibration, temperature, speed, and other key process variables in real time. These signals are streamed to the ADMD, which constructs a live process digital twin of the user’s line—enabling predictive analytics, anomaly detection, and data-driven process optimization with zero reliance on cloud infrastructure.

A built-in control panel lets operators manage shifts, monitor deviations, and get real-time feedback via intuitive dashboards. The platform’s “Talk with your Data” feature enables voice-assisted interaction with technical documentation and operational insights, significantly reducing onboarding time and minimizing human error.

Included in the basic offering for wire drawing companies are the first AI Digital Tools:

Live process signals
• Tracks all changes in speed, lubrication, temperature, and more.
• Supports performance optimization and route tracking.

Production control panel
• Central dashboard for shift and performance monitoring.
• Operator checklists reduce mistakes; integrated wiki enhances access to knowledge.

OEE and machine tracking
• Real-time monitoring of Overall Equipment Effectiveness.
• Maintenance tracking and production planning support.

Material flow management
• Batch-level traceability for raw materials.
• Material certificates can be scanned and linked to production outcomes.
• Prepares material informatics for AI optimization.

Tool management
• Tool life estimation and early warnings on tool degradation.
• Stores optimal parameters by die design and recommends geometry improvements.

With the ADMD platform and sensors, Ailoys gives wire drawing companies a practical, scalable way to gain full visibility into their operations, streamline decision-making, and lay the groundwork for unmanned production environments.

To discover how Ailoys’ AI-enabled data infrastructure can elevate your wire drawing operations, reach out to the corporate team using the contact details provided on this page.