IMPAX Process Monitoring and Data Collection
Enterprise software
Company Overview
Process Technologies Group, Inc. (PTG) is an established provider of advanced monitoring solutions for manufacturing. With over three decades of experience, PTG specializes in IMPAX and IMPAX/SK process monitors, productivity monitors, data collection software, and piezo-electric force sensors. Operating in the United States and Canada, PTG has thousands of successful installations globally, serving metal forming, stamping, and cutting industries. The company's guiding principle, 'If you measure it, it will improve,' underscores its dedication to enhancing operational efficiency and product quality through real-time data analysis, aligning with Industry 4.0 principles.
Advanced Process Monitoring
PTG's IMPAX and IMPAX/SK process monitors observe and protect machine processes by 'learning' the profile of a good part. Using proprietary software algorithms, including MANDONIC analysis, and unique sensors (force, acoustic, strain, power), these systems establish control limits to detect deviations. They are applicable across diverse operations like cold forming, thread rolling, hot forming, metal cutting, and stamping. Benefits include reduced setup times, increased production, improved quality control, prevention of machine damage, and enabling unattended machine operation. PTG offers models like IMPAX/SK 4.10 and 5.12, featuring multi-channel input, touchscreens, and IIoT readiness, alongside a range of specialized sensors.
Manufacturing Execution System (MES) - SK-go!®
The SK-go!® Manufacturing Execution System (MES) is central to PTG's Industry 4.0 offerings. This module-based software integrates productive systems, providing real-time data and acting as a vital interface between the production floor and planning levels. SK-go!® features ready-to-use, bi-directional interfaces for leading ERP and CAQ systems, streamlining order management, quality assurance, and batch traceability. It supports paperless production and includes an Energy Management System (EMS) for optimizing consumption and ISO 50001 compliance. Features like MES Controlling, ANDON displays, Down Code Management, and a Job Distributor enhance transparency, reduce reaction times, and facilitate data-driven preventive maintenance, significantly advancing smart factory initiatives.
Comprehensive Support and Innovation
PTG maintains a strong commitment to continuous innovation, developing new technologies with partners. The company provides extensive support services, including remote assistance, mail-in repair, on-site technical support, and rental monitors. Training courses are also available to ensure customers maximize system utility. PTG's expertise extends to designing custom monitoring solutions for unique manufacturing machinery, rapidly transforming specific customer requests into economically beneficial real-world solutions. This integrated approach ensures clients receive robust systems coupled with essential expertise to optimize their production processes.
