Copperclad SA de CV
Electrical wires and optical fibers
Company Overview and History
CopperClad S.A. de C.V. is a prominent manufacturer in the bimetallic industry, specializing in advanced conductor solutions. The company's roots trace back to 1979 with the founding of Alto Carbono S.A. de C.V. in Querétaro, Mexico, as a manufacturer of High Carbon Steel Wires. This entity quickly became a leader in Mexico for high tensile wires. In 1982, Cablesa was established to incorporate High Carbon Steel Wire Ropes. This initial success led to expansion, including four facilities in the United States. Within a decade, CopperClad emerged as a significant player, now supplying millions of pounds per month to diverse markets, including utilities, tracer wire, telecom, and other specialized applications.
Innovative Bimetallic Products
CopperClad S.A. de C.V. leverages its patented 'Solid Metal Cladding' process, which it states represents the highest technology for cladding globally. The company offers two primary bimetallic product lines: CopperClad Steel (CCS) and CopperClad Aluminum (CCA). CCS combines the robust strength of steel with the conductivity and corrosion resistance of copper. It boasts over ten times the flex fatigue cycles and is 65% stronger than annealed solid copper, offering enhanced durability and resistance to thermal expansion failures. Key applications include CATV drop wires, telephonic wires, aerial cables, and critical grounding systems, where its anti-theft properties and cost-effectiveness are significant advantages.
CCA integrates the lightweight flexibility and conductivity of aluminum with copper's corrosion resistance and superior conductivity. This product is approximately 37% lighter than solid copper, leading to substantial economic savings and easier installation. It is widely utilized in CATV cables as a center conductor, power cables, magnetic wire, building wire, and various components within the automotive, aircraft, and electronics industries. CopperClad's cladding technology allows its wires to be redrawn to the thinnest diameters used in the industry, ensuring consistent copper distribution and signal integrity.
Unique Manufacturing Capabilities
CopperClad S.A. de C.V. distinguishes itself as the sole company globally capable of manufacturing 100% of Tracer Wire from raw materials (steel, copper, and polyethylene) through to the final insulated product. This integrated process, from high-technology cladding to drawing and insulation, underscores its commitment to quality and innovation. The company's solutions effectively address challenges such as copper theft, conductor weight reduction, and cost optimization, providing high-quality, reliable alternatives to solid copper in numerous applications.
