World first in wire drawing: oil‑ and VOC‑free corrosion protection sets new standards

Innovation through expertise
The technology partners Traxit Wire Lubrication, a brand of Klüber Lubrication, Maschinenfabrik NIEHOFF GmbH & Co. KG, and EJP WIRE Technology GmbH present a world first for the global wire industry: a completely oil-free and VOC-free corrosion protection system that is applied inline directly after the wire drawing process.
The new process creates a stable, homogeneous protective film that reduces additional process steps, lowers packaging requirements, and ensures consistently high surface quality.
A response to the growing demands of the wire industry
Worldwide, the demand for reproducible surface quality, higher process stability, and energy-efficient production is increasing. At the same time, downtime and downstream processing steps must be further minimized.
The newly developed system provides a forward-looking solution:
- Thermally stable corrosion protection, completely oil-free and VOC-free
- Consistent quality even at high production speeds
- Improved corrosion protection supports the reduction of material claims
- Precise, controlled application
The application takes place immediately after drawing and before winding. This results in a uniform protective film that significantly reduces cleaning effort, process risks, and variability, even in high-speed production lines.
Key benefits for the industry at a glance
- Maximum process reliability: clean, controlled application and a stable protective film
- Energy and cost efficiency: corrosion protection in a single process step; significantly lower additional costs compared to conventional systems
- Sustainability: complete elimination of oil- and VOC-containing products and reduced need for special corrosion-protective packaging
- Future-ready integration: compatible with existing and new production lines, ideal for increasing performance and sustainability requirements
Availability & licensing model
The process is currently subject to an ongoing patent application by the three partner companies. It is offered exclusively as an integrated licensing system. This ensures that all components and the corrosion protection are perfectly matched, misuse is avoided, and the system operates at maximum performance. Customers benefit from the highest level of process reliability, consistently reproducible results, and a single point of contact throughout the entire project lifecycle.
Contact & test opportunities
Companies interested in test runs, line analyses, or integration consulting can contact EJP WIRE Technology GmbH directly. The expert team supports the entire process from technical evaluation through commissioning.
Visit us at wire 2026 in Düsseldorf
• Traxit Wire Lubrication, a brand of Klüber Lubrication: Hall 9, Booth 9F42
• Maschinenfabrik NIEHOFF GmbH & Co. KG: Hall 10, Booth 10D22
• EJP WIRE Technology GmbH: Hall 9, Booth 9A12

- Drawing lubricants •
- Wire drawing lubricant powders •
- Oils and greases
