Forming Systems, Inc.
Spring machines
Company Profile
Forming Systems, Inc. functions as a global provider of advanced technologies for the spring making and wire forming industries. The company offers a comprehensive range of machinery and equipment from various reputable manufacturers, focusing on delivering high-performance and precision solutions. Their offerings span automated wire forming and spring coiling to specialized heat treatment and quality control systems, catering to diverse industrial requirements.
Wire Forming and Spring Production
The company specializes in both 2D and 3D wire forming machinery. For 2D applications, options include tabletop benders like the JK series and Whitelegg CFM machines, supporting wire ranges from 0.6mm to 12.0mm. For complex 3D forms, Forming Systems, Inc. provides OMAS single-head machines, HTC flexible CNC systems, and TBE Multibend machines. The TBE Multibend series is notable for its high-speed, automated production of intricate wire forms, often eliminating the need for costly secondary operations such as welding or threading, thanks to features like multi-axes servo control and integrated press stations up to 150 tons.
In spring production, Forming Systems, Inc. offers HTC spring coiling machinery with wire ranges from 0.15mm to 16mm, available in 2 to 12 axes (e.g., HTC 30PX). HTC also provides high-speed CNC spring forming machinery (S, XM, XR Series) with up to 16 axes. Complementing these are OMD spring grinding machines, established since 1949, offering crush, downfeed, wet, and chamfering grinding technologies. Ring coiling machinery is also available for wire diameters from 0.15mm to 16mm, producing ring diameters up to 2000mm, including standard, welded, snap, and retaining rings.
Ancillary Equipment and Quality Control
Beyond forming and coiling, the company supplies essential ancillary equipment and quality control systems. HSI conveyor, box, and spiral ovens are offered for industrial heat treating, meeting stringent specifications like AIAG CQI9 and AMS2750 for stress relieving springs and wire forms. HSI ECO series electrostatic air filters remove up to 99% of oil mist and fumes, ideal for integration with conveyor ovens. Other HSI products include PC series part collectors for automated lot control, high-pressure parts washers, and high-performance payoff reels. For quality assurance, HSI provides spring length gages and advanced spring testers for real-time feedback, automatic corrective action, and 2D/3D geometrical inspection.
