Header Die & Tool, Inc.
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Company Overview
Header Die & Tool, Inc., established in 1954 in Rockford, Illinois, is a specialist in producing high-quality tooling and precision machined parts. The company serves a diverse range of major markets, including automotive, aerospace, defense, medical, agriculture, and munitions. Operating from a 40,000 square-foot facility with state-of-the-art machinery, Header Die & Tool integrates advanced technology with experienced craftsmanship to deliver durable and high-performing solutions.
Heritage and Core Principles
Founded by former Camcar tool room technicians, Header Die & Tool has a rich history rooted in supporting fastener manufacturing. The company remains family-owned and operated, holding an ISO 9001:2015 registration since 1999. Central to its operations is 'The Header Way,' a comprehensive set of 27 core values emphasizing integrity, quality, safety, customer focus, continuous improvement, and teamwork. These principles guide both internal operations and client partnerships.
Advanced Manufacturing Capabilities
Header Die & Tool offers comprehensive machining services, including CNC turning, milling, and advanced Electrical Discharge Machining (EDM). Its EDM capabilities include Wire EDM for precise cuts, Conventional/Sinker EDM for intricate cavities and molds, and Small Hole Drilling EDM (Hole Popper EDM) for precise small-diameter holes. The company also excels in cold hobbing, a process that creates stronger, longer-lasting tools by preserving material grain structure. Header manufactures complete die assemblies, focusing on extending tool life and offering cost-effective reloading services for existing dies.
Specialized Tooling and Material Expertise
The company provides specialized tooling, offering both carbide and steel inserts. It utilizes various tungsten carbide grades with different cobalt percentages and advanced coatings like Titanium Aluminum Nitride. Header Die & Tool is a licensed producer of industry-standard tooling, including TORX®, TORX PLUS®, Strux®, TAPTITE®, DUO-TAPTITE®, and TAPTITE 2000®. Its expertise covers manufacturing entire tool packages and handling all run sizes, from single-piece projects to large volumes, ensuring high-quality parts with efficient lead times.